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CXA-0454-CG,

CXA-0454-CG

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滚珠丝杠在机床行业的普遍应用，推动了加工机床行业的快速发展，但机械式传动的局限性，已无法应对日益高速化、高效化切削的发展趋势。直线电动机式就是在这种趋势的需求下产生的一种高速高效传动方式，特别是机床的高速传动发展跨上一个新台阶。德国作为世界先进机床的先驱，20世纪80年代就开始了高速铣削和车削技术的研发。1993年，德国EXCELLO公司推出了世界上第一个由直线电动机驱动的工作台HSC-240型高速加工中心，机床主轴最高速达到24 000r/min，最大进给速度为60n/min，加速度达到1g。

当进给速度为20m/min时，其轮廓精度可达0.004mm。美国的Ingersoll公司紧接着推出了HVM-800型高速加工中心，最大进给速度达到75.20m/m i n。

1996年开始，日本相继研制成功采用直线电动机的卧式加工中心、高速机床、超高速小型加工中心、超精密镜面加工机床、高速成形机床等。从此以后，直线电动机在高速数控机床的应用如雨后春笋般地迅速发展起来。近十年来，世界上各工业发达国家纷纷投入巨资，大力研究、开发成功不少直线电动机驱动的高速数控机床，并逐渐有抢占传统滚珠丝杠市场的态势。

直线电动机加工中心在国外的宝马、通用等著名汽车公司已经有成熟的应用，在国内上汽通用、东风雪铁龙、昌河铃木、海马汽车等也有整线的应用实例。本文从技术分析和应用实例上进行了直线电动机和滚珠丝杠驱动加工中心的对比。图1为Comau Urane25直线电动机高速加工中心。
传动原理分析对比滚珠杠副存任的问题如下：

（1）“旋转电动机+滚珠丝杠副”的直线驱动方式存在着多个弹性环节，当整个系统在高速运动时，会出现刚度下降，同时弹性变形使系统的阶次变高，系统的鲁棒性降低，从而使伺服性能下降。弹性变形是数控机床产生机械谐振的根源。

（2）中间传动环节的存在，增加了运动体的惯量，使得位移和速度响应变慢。

（3）间隙死区、摩擦、误差积累等因素，使进给速度和加速度受到限制。

（4）动转平稳性较差，在高速运动下噪声易发热。

（5）精度保持寿命相对短。
而直线电动机以—个运动部件实现直线运动，则具有以下优点：直接驱动中力是无接触传递的，因此无磨损，使用寿命长，维护简单；传动刚性高，推力平稳，直接驱动，弹性环节减少，系统刚性提高，传动效果高；定位精度和重复定位精度高，可达亚微米级，比伺服电动机及滚珠丝杠副传动的加速度和重复定位精度提高7～10 倍。
 

IC647MX1M MX1:Leeds and Northrup Max1

IC660EBA104RR Current Source Analog, 115Vac, Electronic Assembly

IC693ALG392 High Density Analog Output (8 Channels) voltage and current.

IC697MDL740 24/48 Vdc Output, 2 Amp, Positive Logic (16 Points)

IC756URT009 Unix DV Tools Runtime 2-9, Per User

ControlLogix/1756 System 1756-L62 LOGIX5562 PROCESSOR WITH 4MBYTE MEMORY

PLC-5/1771 System 1771-DBMEM1 1771-DB/B EEPROM MEMORY MODULE - 8 K BYTES

Distributed I/O 1790-0B16X LDX I/O, 24VDC, 16 SOURCE OUT EXPANSION, D-SHELL

Communications 1786-CP CONTROLNET PROGRAMMING CABLE

Operator Interface 2711E-NK5 KEYPAD REPLACEMENT KIT FOR PANELVIEW 1400E

Support 9304-WVR256S SUPT RENEWAL CONTRACT FOR 9304WVR256

Support 9324-RLD300DER SUPT REINSTATEMENT CONTRACT FOR 9324RLD300DE

DeviceNet Products 2711-K10C10L1 PV1000 COLOR KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400DEU3 RSVIEW32 RUNTIME 150-32K UPGRADE IN-SUPT (DE)

RSI Software Products 9371-EHYD3 RSWIRE HYDRAULIC LIBRARY

Motion Control MPF-A430H-SJ24BA MOTOR,SERVO,FDGRADE,6.55NM,3500RPM,SINGL,BRK

2024-230 Greyline OS, 2 Line, (20) 5MM Chars, LCD, Quick Connect, 230 VAC. NEMA 4

HE693THM449 4 ch. J, K, N, T, E, R, S, 0.5 癈 resolution, 癈/癋 units, open circuit alarms

IC670MDL742 5/12/24Vdc Neg. Logic Output, 16 point

QPJ-DEM-L02 QUICKPANEL JR. DEMO 5" LCD

STXPBS116 STXi Profibus with relay output, 16 points, isolated, expandable to 8 additional modules.

VXI-USB

DAC-7112DG

W26361-W11-X-02

宇泰UTEK UT-758

HSC-1812CLD2NA

CORONA2 7030-0103

1492-SPM1B130-N MCB Supplementary Protector 13 A

直流电源 6EP1331-2BA00 120/230VAC 输入，24VDC/2A 输出

6ES72411CH301XB0

1497D-A13-M10-0-N 2000VA 240x480-120x240V 60Hz GPT

1606-XLSCAP24-12 XLS Buffer Module

1769-L30ER-NSE CompactLogix 1 MB No Cap Controller

190E-ANEJ2-CB25X 1.6-2.5 A Economy Starter W/Ckt-Bkr

194R-J60-1753S-PYS1 194R Disconnect Switch

2090-CPBM7DF-14AF25 MP-Series 25m Continuous-Flex Cable

2090-XXNPT-16S25 TL-Series 25 m Length Power Cable

CBL-3T-RD-20 Resolver cable for MTR-3T series servo motors. 20 feet

GF-0913R Connecting FlashCable to Daytronic, Edmunds Accu-Setter, Toledo Microt rol.

IC200UAR028 28 point PLC,(16) 120VAC In, (12) Relay Out (2 at 10 amp and 10 at 2 a mp) 120V/240AC Power Supply. Battery (IC200ACC403) is required for dat a retention. Battery not included.

IC646TDV935 35,000 I/O Point Development System

IC647NXV001 Proficy Tracker Order Execution Management Web Viewer

IC693ALG223RR Analog Input, Current, 16 Single Channels

IC752DEM000RR Datapanel Demo Kit A

IC800VMM20MNKSE25 2 kW VersaMotion medium inertia servo motor (9.55 Nm)

SLC/1746 System 8100-HS110 ODS SOFTWARE FOR IMC110

Industrial Computers 6189V-SLCOMBO CD DRIVE WRITEABLE DVDROM (SLIM).

Application-specific products 1404-CAL CALIBRATION SERVICE FOR THE POWERMONITOR 3000

Operator Interface 2711-K6C8 PV600 COLOR KEY, DH+ & RS232 PRINT

Support 9301-2SE2500S SUPT RENEWAL CONTRACT FOR 93012SE2500

Support 9380-RSBAR10000R SUPT REINSTATEMENT CONTRACT FOR 9380RSBAR10000

DeviceNet Products 1734-VHSC24 24 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

RSI Software Products 9301-2SE3200ESU1 RSVIEW32 RUNTIME 150-300 UPGRADE IN-SUPT (ES)

RSI Software Products 9358-BPC60U2R UPGRADE: OUT-SUPT: RSBIZWARE PC PHASES 10 TO 60

Motion Control MPL-B430P-RK24AA MOTOR,SERVO,6.55 NM,5000RPM,RSLVR,460V,BRK

Motion Control 2090-SCEP8-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,8.0M

GFK-1192 Series 90-70 System Manual

IC646MDD150 Logic Developer PC (HRT)150 Tag Runtime & Development System

MSP-TCJ-IN1 Obsolete - Type J (0 to 760C) in / Pulse out

QPI-DVN-202 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: DeviceNet Slave

PXIe-4302

PCI-1751

PPT Vision 411-0144

W26361-W108-Z2-02-36

10001x100

ACS-1014

1492-PD3113 310 A Power Distribution Block

中央机架 6ES7403-1JA01-0AA0 ER2 机架，9 槽，只能插信号模板

变送器 3RS17051FW00

TIA 博途数字化选件 6ES7823-0BA00-1BA0 SIMATIC OPC UA S7-1500 small ( ET 200SP to CPU-1513(F) )

1585J-M8PBJM-6 RJ45 Ethernet Media

1760-MM3 PicoGFX Memory Module

188-K2D250 Miniature Circuit Breaker 25 A

194L-E12-3503 12A 194L Load Switch

2090-CPBM4DF-10AF15 MP-Series 15 m Length Cable

2090-XXLF-TC365 Kinetix Drives Line Filter

BC647OEM0200 OEM Edge Program - CIMPLICITY (Approval Required)

GC647IPWRTS1CLN iPower Option - TS per Client Globalcare Complete part

IC200ERM002 EXPANSION RECEIVER NON-ISOLATED

IC646NGT000 Omron TCP/IP Communications

IC647IPCM IPC:Honeywell IPC 620

IC670MDL644 24VDC Pos./Neg. Logic Fast Input, 16 Point, Grouped

IC697MDL350 120 Vac Output, 0.5 Amp (32 Points)

IC800SLCIZ030 Interface cable to connect any 30 Watt to 750 Watt SL series amplifier to terminal block. 3 meters

ControlLogix/1756 System 1756-PA72 85-265 VAC POWER SUPPLY (5V @ 10 AMP)

Industrial Computers 6182H-12TEH4D VVCE 1250, TOUCH, EXT MEM, ENET, DC

Process Control 1757-PFBUPG001 PROFIBUS LIC UPG 1 IOM

Operator Interface 2711P-RW1 PV PLUS INTERNAL CF W/ OS & ME, 32 MB

Support 9357-DNETMDU3R SUPT REINSTATEMENT CONTRACT FOR 9357DNETMDU3E

Support 9363-MAILMANS SUPT RENEWAL CONTRACT FOR 9363MAILMAN

ControlNet Products 1734-IJ 5 VDC INCREMENTAL ENCODER MODULE

RSI Software Products 9301-2SE2403PTE RSVIEW32 WORKS 32K WITH RSLINX (PORTUGESE)

RSI Software Products 9358-B10U1R UPGRADE: OUT-SUPT: RSBIZWARE BATCH 03 TO 10

Motion Control MPL-A430H-MK22AA MOTOR,SERVO,6.55 NM,3500RPM,MULTI,230V,6.4KG

Motion Control 2090-UXNFBY-S01 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,Y,1M

CBL-14-ED-10 Encoder Cable, MTR-1235, 13xx, 14xx & 1N Series Splashproof Stepping Motors to IMC-D or S2K, 10 Ft.

IC610MDL115RR Fast Response I/O Module (4 In/2 Out)

IC800SLA1002 1000W, 230 VAC SL Servo Amplifier

OC647IFGLBLCLN020M-51 iFIX WebSpace Client v5.1 - Additional 20 Users

PXI-2545

W26361-W10-X-02

SIMB-A21

YM-2751B

G45FMDHA32DB 971-0302

TDK DSP PCI BOARD

1492-MCAA225 25 A UL489 Miniature Circuit Breaker

1494U-LC100 1494U 100A Copper Lugs

软启动器 3RW44552BC36

Safety Advanced V14 6ES7833-1FA14-0YY5 Upgr. DS V5.4->Safety Adv. V14 SP1 SW DL

1585D-M4UBDM-50 Ethernet Media M12 Patchord

1756-IT6I2 ControlLogix 6 Pt Enhanced TC In Module

1797-PS1E FlexEx Power Supply

194E-E63-1753 63 A 194E Load switch

2090-CFBM6DD-CCAA05 TL-Series 5m Feedback Cable

2090-SCEP0-3 Kinetix 0.3-0.3m Fiber Optic Cable

BC646MDA700 View Development/Runtime 700 I/O with Proficy GlobalCare Complete

GC647ADC002 GC Dashboard Client 2 Pak

HMI-CAB-C51 CABLE PLC-5 KF2

IC641SWP061 Series 90 PCM Development Software (PCOP)

IC647IFCLNTSRO005C iFIX iClientTS Read Only 5 PK (M1Component Part)

IC660EBA106 Electronic Assembly for IC660BBA106

IC695PSD040 RX3i 24VDC power supply, 40 watts.

IC756WRE099E-23 DataViews Runtime for Windows 50-99, Per User, English, Version 2.3

FlexLogix System 1794-OA8K CONFORMAL COATED, 85-132V AC OUTPUT MODULE, 16 PT

PLC-5/1771 System D1785-6.5.14 CONTROLNET PLC5 PROG. CONT. USER MANUAL

Process Control 1757-PLXSIFS PLX BRISTOL BABCOCK RTU QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C15D1 PV PLUS 1000, KEYPAD, CNET, DC PS, STD MEM

Support 9310-WE5200S SUPT RENEWAL CONTRACT FOR 9310WE5200

Support 2706-ND1R SUPT REINSTATEMENT CONTRACT FOR 2706ND1

Support F1785-L40C15SERD FIRMWARE UPGRADE FOR 1785-L40C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE2300PTU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (PT)

RSI Software Products 9701-VWSCRAJPE RSVIEW SE VIEW CLIENT (JAPANESE)

RSI Software Products 9399-PWRGR RSPOWER GETTING RESULTS GUIDE

Motion Control 2098-DSD-HV220-SE HIGH VOLTAGE DRIVE, 47A/94A, ULTRA3000 W/SERCOS

BC646MDC159 Logic Developer - PC & View Development/Runtime I/O

IC300MIX963 emperature Controller I/O Board. 4 temperature inputs (RTD/Thermocouple) selectable ch-by-ch, 2 channels Analog Outputs, current (4-20mA), 2 Relay Outputs (250vac, 30vdc, 5.0A), 2 DC Outputs (5/12/24vdc, 0.5A neg logic with ESCP).

IC752SKT006 Mature, order QuickPanel instead. DataPanel 320T CB Starter Kit: Includes Datapanel 320T Passive Color Base (CBT050), download & communication cables, WinCfg, user & programming manuals

MTR-3S88-G-R-B-E-SRR Servo Motor 24V Brake, Seal

PCI-6036E

NBP14111

6456-133-48M

DMC1000B

ROCKY-4782EV-1.1

HSL-TB64-DIN

1492-L16 IEC Term Blck 10x73.5x43.5mm Spr Clp

1492-XIM2024-16RF Connection Products

软启动器 3RW44243BC35

通信模块 6GK7 542-1AX00-0XE0 CM 1542-1；RJ45，PROFINET 通讯模块

1585-C8EB-S300 Cable Spool Ethernet Media

1746-P2 SLC Rack Mounting Power Supply

1790-8BV8BX CompactBlock LDX 16 Expansion Block

194E-A100-1753-6N 100 A 194E Load switch

20-PP10008 WIRE HARNESS,LARGE,FR10,PF700H,PF700S

2090-CSBM1DF-18AA13 Kinetix Cable Single DSL 2090-Series

20AC037A3AYNAEC0 PowerFlex 70 AC Drive 20A

GC-8588-SW-FT Fault Tolerant Ethernet Application for Redundant Host Computers

HE300IBS100 Interbus-S interface board for AF300E$ drives.

IC600KD530RR Standard OIT, Amber, Ver31

IC647HSTES2000KM Historian Enterprise Server 2,000,000 Points (M4 Key)

IC648MNT130 One Year Subscription Renewal for IC693LBR301 (paper manuals)

IC694ALG542CA Conformal Coated RX3i Efficiency combination analog module, 4 in voltage/current and 2 out voltage/current with 16 bit resolution and advanced diagnostics. Requires Proficy? Machine Edition Logic Developer 6.5 SIM 5 and above CPU firmware 6.5 and abo

IC756SDV000J-99 DV Development - Solaris Op Sys, Japanese, Version 9.9

MicroLogix 1200 System 1762-RPLDR2 REPLACEMENT DOOR KIT FOR 1762 I/O

PLC-5/1771 System 1771-WC FIELD WIRING ARM, 10 TERMINALS, GOLD PLATED

Distributed I/O 1794-IF4I ISOLATED ANALOG INPUT MODULE, 16 BIT, 4 POINT

Communications 9399-WAB32LUGFR RSLINX LITE USER GUIDE (FRENCH)

Support 6223-5VDLS SUPT RENEWAL CONTRACT FOR 62235VDL

Support 9358-BPC10S SUPT RENEWAL CONTRACT FOR 9358BPCNT10ENE

Support F1771-ILSERD FIRMWARE UPGRADE FOR 1771-IFE I/O MODULE

RSI Software Products 9324-RLD0U3DEE RSLOGIX 5000 SERVICE ED TO STD UPG, DEU

RSI Software Products 9301-2SE350JPU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (JP)

RSI Software Products 9358-HSTS2500U3R UPGRADE: OUT-SUPT: HISTORIAN 1500 TO 70K TAG

Motion Control 8720SM-015S2ECS2 15 KW/48 AMP, 380 VAC, AC MOTOR WITH SRM60 ENC.

829-2-0 Thumbwheel Assembly. 2 Digit, 0 True. Dust Seal

IC200MDL331 OUTPUT 120VAC 2.0A PER PT ISOLATED 8PT

IC697CPM790RR GMR Redundancy CPU, 486, 2K Triplex (voted) I/O

MTR-1324-E-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding and encoder

ExpressCard-8421/2

104-1812CLD2N

ELEC30-03A

MPB#100056

ZC-YS0303.C

HS6237

BUS-PAC(PCI)

1492-SPM3B100-N MCB Supplementary Protector 10 A

软启动器 3RW40271BB14

通信模块 6ES7 241-1CH32-0XB0 CM1241 RS485/422通讯模块

150-F60NBRB SMC Flex Smart Motor Controller

1734-IA4 POINT I/O 4 Point Digital Input Module

1783-BMS12T4E2CGL Stratix 5700 18 port managed switch

193-EIOGP-42-24D E300/E200 24V DC Control Module

20-750-DCBB1-F6 PowerFlex 750 Frame 6 DC Busbar Kit

2090-CPWM7DF-10AF75 MP-Series 75 m Length Power Cable

2098-DSD-010 Ultra 3000 1kW Servo Drive

G-0001-AS-15 15 Foot Gage Extension Cable

GFK-2084 Analog I/O Products (Built-In Test) Configuration Guide

IC220PWR011 SEGMENT TERMINAL, 24VDC (REQUIRES 1 IC220TBK087)

IC647DNP001 DNP3 Master Protocol for 1000 points

IC647ROC100C ROC:Fisher Remote Operations Controller for 500 Units

IC693MDL632 125 Vdc Input (8 Points)

IC756DVE000E-97 EO GECK (Graphical Editor Construction Kit) - Unix, English, Version 9 .7

MSI-QUAL Quality Management Clients

PLC-5/1771 System 1771-ALX PLC-5 LOCAL I/O ADAPTER MODULE

Distributed I/O 1790-T8BV8BX LDX I/O,24VDC, 8 UNIV IN/8 SRCE OUT EXPN, TERM BLK

Communications 1785-TR10BT AUI TO TW PAIR ENET TRANS

Operator Interface 2711E-NKSW1 REPLACEMENT RUN/PROGRAM SWITCH

Support 9305-RSVADDCJPS SUPT RENEWAL CONTRACT FOR 9305RSVADDCJP

Support 9324-RLD700R SUPT REINSTATEMENT CONTRACT FOR 9324RLD700ENE

DeviceNet Products 9355-WABSNENE RSLINX SINGLE NODE

RSI Software Products 9301-2SE3400ITU2 RSVIEW32 RUNTIME 300-32K UPGRADE IN-SUPT (IT)

RSI Software Products 9371-RSWD2U1 UPGRADE: IN-SUPT: RSWIRE DET JIC ACAD TO PRF PACK

Motion Control 1326AB-B410J-S2K4L MOTOR,SERVO,460V,2.7NM,7250RPM,SINGL,BRK,IP67

2224-LV Greyline OS, 2 Line, (20) 5MM Chars, LCD. ASCII /Serial Interface, 10-30 VDC, NEMA 4

HE800ACC008 Cage-clamp (screw) style I/O plug, 8-terminal. (Qty 1)

IC693ACC308 Rack Adaptor Bracket, Series 90-30 10 Slot to 19" (Front Mount)

QPK3D200C2P QUICKPANEL 6" TFT COLOR

TGT-000A-2-0RR Target 2-Axis Motion Control Module

SCC-SG11

Eicon card S94 800-287-03

X7DCA-3

DX1006-1-4-2

P1A-6300P

OLYMPUS MK300-PUO08

1492-SPM1B400-N MCB Supplementary Protector 40 A

直流电源 6EP1437-2BA00 3 相 400-500VAC 输入，24VDC/30A 输出

电机启动器 3VU13400ME00

1497D-A15-M22-0-N 1En Purpose Transformer

1607-XT50D1A ArmorPower Single 24VDC Output 50W PS

1769-OB16P CompactLogix 16 Pt 24VDC Prot D/O Module

190S-AND2-CB40C 2.5-4.0 A Compact Comb Starter W/Ckt-Bkr

194R-N30-1753-PYS1 Non-Fused 194R Disconnect Switch