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PA-3N-4-6SG/001,

PA-3N-4-6SG/001

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滚珠丝杠在机床行业的普遍应用，推动了加工机床行业的快速发展，但机械式传动的局限性，已无法应对日益高速化、高效化切削的发展趋势。直线电动机式就是在这种趋势的需求下产生的一种高速高效传动方式，特别是机床的高速传动发展跨上一个新台阶。德国作为世界先进机床的先驱，20世纪80年代就开始了高速铣削和车削技术的研发。1993年，德国EXCELLO公司推出了世界上第一个由直线电动机驱动的工作台HSC-240型高速加工中心，机床主轴最高速达到24 000r/min，最大进给速度为60n/min，加速度达到1g。

当进给速度为20m/min时，其轮廓精度可达0.004mm。美国的Ingersoll公司紧接着推出了HVM-800型高速加工中心，最大进给速度达到75.20m/m i n。

1996年开始，日本相继研制成功采用直线电动机的卧式加工中心、高速机床、超高速小型加工中心、超精密镜面加工机床、高速成形机床等。从此以后，直线电动机在高速数控机床的应用如雨后春笋般地迅速发展起来。近十年来，世界上各工业发达国家纷纷投入巨资，大力研究、开发成功不少直线电动机驱动的高速数控机床，并逐渐有抢占传统滚珠丝杠市场的态势。

直线电动机加工中心在国外的宝马、通用等著名汽车公司已经有成熟的应用，在国内上汽通用、东风雪铁龙、昌河铃木、海马汽车等也有整线的应用实例。本文从技术分析和应用实例上进行了直线电动机和滚珠丝杠驱动加工中心的对比。图1为Comau Urane25直线电动机高速加工中心。
传动原理分析对比滚珠杠副存任的问题如下：

（1）“旋转电动机+滚珠丝杠副”的直线驱动方式存在着多个弹性环节，当整个系统在高速运动时，会出现刚度下降，同时弹性变形使系统的阶次变高，系统的鲁棒性降低，从而使伺服性能下降。弹性变形是数控机床产生机械谐振的根源。

（2）中间传动环节的存在，增加了运动体的惯量，使得位移和速度响应变慢。

（3）间隙死区、摩擦、误差积累等因素，使进给速度和加速度受到限制。

（4）动转平稳性较差，在高速运动下噪声易发热。

（5）精度保持寿命相对短。
而直线电动机以—个运动部件实现直线运动，则具有以下优点：直接驱动中力是无接触传递的，因此无磨损，使用寿命长，维护简单；传动刚性高，推力平稳，直接驱动，弹性环节减少，系统刚性提高，传动效果高；定位精度和重复定位精度高，可达亚微米级，比伺服电动机及滚珠丝杠副传动的加速度和重复定位精度提高7～10 倍。
 

PLC-5/1771 System 1785-L26B PROTECTED PLC-5/20 CONTROLLER, 16K WORD SRAM

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1492-SPM3D130-N MCB Supplementary Protector 13 A

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150-SPPB2BR SMC-50 POWER POLE ASSEMBLY 110A

1738-IB4DM12 ArmorPoint 4 Point Input Module

1784-CP6 PLC-5 Communication Cable

193-KB48 3.5-4.8 A IEC Bimetallic Overload Relay

20-750-PBAY-RHBB-975 POWERFLEX 750 KIT,SIDE BUSBAR,975Amps

2090-CSBM1DE-10AF01 Kinetix Cable Single DSL 2090-Series

20AB2P2A0AYNANC0 PowerFlex 70 AC Drive 20A

GA647IFPLSR00300 GCA iFIX Plus SCADA 300 I/O Srv

GP647IFESGCLNTS GCP iFIX Optn: ESig & ERec iClientTS

IC600BF841RR 0-10Vdc Analog Input Module (8 channels)

IC647HSTCCP1M Historian Client Connection Pack 1 Users (M4 Key)

IC647TDV999 CIMPLICITY HMI Viewer Development & Runtime System

IC693MDR390LT Mixed I/O, 24Vdc Input (8 points), Relay Output (8 points) (LT)

IC756LDV001K-99 DV Development - Intel/Linux RedHat Addt'l User, Korean, Version 9.9

Pico Controllers D1760-UM001AENP PICO CONTROLLER USER MANUAL

PLC-5/1771 System 1771-OW16 CHANNEL-ISOLATED CONTACT OUTPUT MODULE

Distributed I/O 1791-IOBX BLOCK I/O, 24V DC, 128 PT MODULE

Communications 1786-FS200 200 MICRON CABLE ASSEMBLY 200 METERS (656.2 FT)

Operator Interface 9399-2SE32RUG RSVIEW32 RUNTIME USER GUIDE

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44A730464-G21 Connector Kit, A30/3000 & A40 Motor Power

IC200ALG325 ANALOG OUTPUT 13 BIT VOLTAGE 8CH

IC693PCM300-MP Prog. Coproc. Mdl., 160 KB (35 KB Basic Prgm), w/Port Exp. Cbl. Modified for use by OEMs

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PCM-9375

Opt002 PCL-718/812/002

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电机启动器 3VU16400MJ00

150-CA10 Smart Motor Controller Accessory

1715-A3IO 1715 3 Slot Input/Output Base Unit

1771-IT 1771 8 Point Digital Input Module

193-EC4BB E3 Plus 3-15 A Current Relay

198-W109 ModCenter IEC Wiring Kit

2090-CPWM4DF-16AF04 MP-Series 4 m Length Power Cable

2094-BL10S Kinetix Line Interface Module

DEMOCD00011 Proficy MMI DEMO CD

GFK-0750 OnTOP for Series 90-30 Online Troubleshooting and Operator Program User's Manual

IC210BDR024 24V DC Power Source, (12) 24VDC in/8 out (Relay, 8 Amp), (4) analog inputs, Expandable, without LCD/Keypad

IC647ASC001 PA SDK

IC647PPSOC5 Proficy Process Systems Operator Console with CIMPLICITY - 5 Pak

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PXI-6514

IEI 威达电 BP-10S

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194E-Y100-1753-6N 100 A 194E Load switch

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BC646TDV935 Server 35,000 I/O Develop/Runtime System with Proficy GlobalCare

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IC660BCM501 Hand-Held Monitor Battery Charger

IC695ALG608CA Conformal Coated Analog Input Module, 8 Channel voltage/current. Module does not include terminal block.

IC756WDV009CT-22 DV Development Sys Visual Basic, Traditional Chinese, Version 2.2

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